How to solve 64 x x
OPERATION MANUAL. 64-xx. Label printer
1 OPERATING INSTRUCTIONS 64-xx Label Printer Edition 3-6 / 2016
2 06/15 Rev Using the documentation Copyright ... 2 Documentation structure ... 3 Data pool, documentation object ... 3 Documentation concept ... 3 Documentation format ... 6 Printing out the documentation ... 7 Aids to navigation ... 8 Symbols and signs ... 9 Warning notices ... 9 Text symbols ... 10 Title page ... 11 Abbreviations ... 12 Printer names ... 12 Parameters ... 12 Index ... 13 ATTENTION! Read the operating instructions before using the device. The operating instructions are an essential part of the associated device. The operating instructions must be available to the operating personnel at all times.
3 2 06/15 Rev / Using the Documentation Copyright Copyright Printout Property Rights Changes Guarantee 2015, Novexx Solutions GmbH. All rights reserved. Reprinting and duplication of these documents, even in extracts, only with the express permission of the manufacturer. Contact your supplier for more information. The documentation is subject to copyright. The claimed copyright includes all forms and types of materials and information that can be protected by copyright that are currently permitted by law. No part of the documentation may be copied, reproduced in any other way, edited or translated into other languages, regardless of the manner or means by which this is done. Device information stored electronically and provided by the manufacturer (CD-ROM, Internet) may be printed out by the user if the print medium created is used for the use or service of the product described. Names are usually mentioned without mentioning existing patents, utility models or trademarks. The lack of a corresponding note does not justify the assumption that the names are freely usable. All trademarks are recognized. No guarantee is given for the correctness of the content of this documentation. The manufacturer reserves the right to change technical specifications or other changes without prior notice. Deviations of the documentation from the actual status do not oblige a subsequent delivery. With the description of facts, the manufacturer guarantees neither the presence nor the lack of properties. The manufacturer does not make any express or tacit guarantee statements.
4 3 06/15 Rev / Using the documentation Documentation structure Data pool Printer docu Docu object Structure data pool, documentation object The complete documentation is part of the data pool that is made available to the printer user and the service staff on CD or other electronic media. This data pool includes this printer documentation and the printer drivers. The overall documentation (in short: documentation) is understood here to mean the printer documentation. The printer documentation contains all the information required for using the product. Product use includes preparation for use, commissioning, setup, operation, maintenance and servicing, troubleshooting and service for optional expansions, settings and repairs. The documentation object includes different printer families (printer series), consisting of different printer models (devices), standard and optional add-ons for the printer (options) and the Easy Plug printer language. Documentation concept The variety of products to be documented and the requirement for documentation distribution and use of documentation both electronically (CD / Internet, PC) and in paper form led to the following documentation concept: The documentation consists of subject areas (conventionally comparable to chapters), manuals (handbooks, Instructions), link pages (jump pages) and the start page (start page of the CD documentation).
5 4 06/15 Rev / Using the documentation Subject area In each subject area, issues related to one another are described thematically. A subject area is the smallest information unit with its own page numbering, its own header, its own table of contents (see ), its own index, its own device assignment and its own revision status. Subject areas form the basis for the manuals. A subject area can be assigned to several manuals at the same time. Subject areas are monolingual, in some cases bilingual. 11/14 Rev Using the documentation Copyright ... 2 Documentation structure ... 3 Data pool, documentation object ... 3 Documentation concept ... 3 Documentation format ... 6 Printing out the documentation ... 7 Aids to navigation ... 8 Symbols and signs. .. 9 Warning notices ... 9 Text symbols ... 10 Title page ... 11 Abbreviations ... 12 Printer names ... 12 Parameters ... 13 Index ... 14 ATTENTION! Read the operating instructions before using the device. The operating instructions are an essential part of the associated device. The operating instructions must be available to the operating personnel at all times.  Example: First page of the topic "Using the Documentation". Manual A manual is made up of various subject areas. The following features characterize a manual: Title page with device allocation and revision status (see ). The table of contents contains the names of the chapters and also serves as a jump distributor to these chapters. The content of a manual is assigned to a specific device, a device family or an option (documentation object). A manual is assigned to a specific language and only contains subject areas in this language.
6 5 06/15 Rev / Using the Documentation A manual is assigned to a specific user group. There are service manuals (preferably for service), operating instructions (preferably for the user) and just manuals (for service and users). OPERATING INSTRUCTIONS Subject areas Device allocation Valid for the following printers: Dispenser Dispenser Dispenser OPERATING MANUAL Issue 1-06 /, Novexx Solutions GmbH, Ohmstrasse 3, Eching. All rights reserved. Copyright symbols Using the documentation Safety Commissioning and operation Setting up Special applications Maintenance and cleaning Info printouts and parameter messages Internal fonts Technical data Accessories Disposal Fig .: (Delivery variant may differ from the illustration)  Each manual title page has in the right half a list of the subject areas included. Since the same subject area can be assigned to different manuals at the same time (subject area only exists once physically), manuals exist virtually only. Subject areas assigned to a single manual are color-coded on the title page of the manual (same color as the title of the manual, see "Symbols and reference signs"). Link page A link page is only an organizational component of the data pool available on electronic media. The following features characterize a link page: Allocation to a single language Function as jump distributor to the individual manuals (access to the complete documentation of the corresponding language) Function as jump distributor to other components of the data pool offered on the electronic medium (e.g. printer driver and print - and design software in the appropriate language)
7 6 06/15 Rev / Using the documentation Start page Hierarchy Print memory Internet license platform Links The start page is also only an organizational component and appears when you start the CD or on the Internet at the link to the printer data pool. The start page is characterized by the following features: Allocation language-independent or multilingual Function for language selection by the user Function as a jump distributor to the link page with the selected language. This results in the following documentation hierarchy: 1. Start page (selection of the language) 2. Link page (selection of the manual) 3. Title page manual (selection of the subject area) 4. Content page of the subject area (selection of the subtopic) The subtopic selected in step 4 is mostly the information you are looking for immediately. So z. B. the selection of the number in the table of contents of the subject area directly to describe this number. Documentation format All components of the overall printer documentation are available in Adobe PDF (Portable Document Format). This has the following practical advantages: Independent of the type of printer and fonts, the ability to print out the documents in a high-quality manner. Reduced storage space for documents through data compression (faster loading, faster printing). Internet suitability due to relatively small amounts of data. Simple distribution option without paying a license (Adobe Reader licenses are offered free of charge worldwide and in multiple languages.) Can be run on different platforms (Windows / Macintosh / Linux) Jumps (links) within and between Acrobat documents as well as jumps to non-format documents and executable files. Additional Acrobat Reader functions such as returns, bookmarks, thumbnails, cross-document research using an automated index, etc. More detailed information on Acrobat Reader can be found in the Acrobat online help.
8 7 06/15 Rev / Using the documentation Printing out the documentation Example of text transfer To use the documentation independently of a PC, the documents can be printed out on paper in A4 or letter format. The Acrobat Reader uses the printing options of all executable platforms. The layout of the printout corresponds to the screen display. Please note the following before printing: When printing out several manuals, it is not necessary to print out all subject areas starting from the title pages. Only print out topics marked in black once. Various manuals refer to these subject areas. It is physically the same data. As a rule, print out all topics marked in purple. There is only one reference to each purple subject area in the respective manual. To print out the operating instructions, proceed as follows: 1. Print the title page. 2. Click on each topic area one after the other in the right half of the title page and then print it out completely. To also print out the service manual, switch to the title page of the service manual. Just click on the subject areas in purple and print them out. Subject areas in black are already included in the printed operating instructions. There is also the option of transferring documentation text (and images) to other documents via the Windows clipboard. So are z. B. Ordering information (spare part names and part numbers) can be used easily and without additional effort. Pay attention to the copyright. Information on this can be found under "Copyright".
9 8 06/15 Rev / Using the Documentation Navigational Aids Info Search Links The following are available for a quick information search in the paper documentation: for each manual the title page with the table of contents of the subject areas on the first page of each subject area the detailed table of contents with page numbers each individual page numbering Subject area the index directory at the end of each subject area. In the upper left corner of a title page or the first page of a subject area you will find small graphics that are intended to make it easier to switch to the higher-level document (see Tab. 1). Symbol Meaning Triangle: Link to the last page opened. Tab. 1 Triangle: Link to the last page opened. House: Link to the menu page. Flag: Link to the English page with the same content. On the corresponding English-language page, a German flag symbolizes the link to the German page. Houses with flags: Links to the menu pages in different languages. Is used in bilingual subject areas (e.g. spare parts lists). You will find navigation aids on the first pages of the PDF documents
10 9 06/15 Rev / Using the documentation Symbols and signs Warning notices Warning notices warn of a potentially dangerous situation. If it is not avoided, it can result in personal injury, property damage and / or loss of data. Depending on the extent of the possible damage, the warning notices look different: Warning of dangers that can lead to injuries if they are not avoided. Features: exclamation mark in a triangle, signal word WARNING, blue frame, text field with a blue background (see below). WARNING! Description of the source of danger. Description of possible personal injury (type of injury). To prevent personal injury. More to prevent personal injury. Warning of dangers that can lead to property damage and / or loss of data if they are not avoided. Features: exclamation mark in a triangle, signal word ATTENTION, blue frame (see below). DANGER! Description of the source of danger. Description of possible property damage. To prevent property damage / data loss ...
11 10 06/15 Rev / Using the documentation Symbols Warning of risk of injury from rotating parts. Long hair, loose jewelry, loose sleeves, etc. are not permitted when operating the device. Wear sufficient personal protective equipment! Tools required to carry out the service measure described. Here you will find additional information that you do not necessarily need to know to operate the machine, but which improve understanding of the function described. Left-hand version (LH version): Text passages marked with this symbol refer to the LH version of the device. (Applies to DPM, PEM and ALX 92x) Right-hand version (RH version): Text passages marked with this symbol refer to the RH version of the device. (Applies to DPM, PEM and ALX 92x) CE mark: Symbolizes the EC conformity of the devices. Recycling: Disposal considerations. Pay attention to environmental protection! Arrow at the bottom right of the page: Section continues on the next page. Text display 1. Numbered instructions, instructional text: 2. Follow the sequence! Blickpfeil: Instructions for action, sequence not specified. Note arrow: Special note on implementation. Note! Focus: feature, special paragraph. Blickkreis: Reference to further text passage or information source. Blue text with link symbol present. Done. Yes. True. Link; Jump to other places in the documentation (click). Exception: in the table of contents, the entries in black are also links to the corresponding paragraph.
12 11 06/15 Rev / Using the documentation Front page Link Link Link Front page: Black text in a blue frame: Jump to a topic area that occurs several times (in different manuals) (click). Title page: Purple text in a blue frame: Jump to a one-off topic area that belongs specifically to the manual (click). Title page: Blue text in a blue frame: Clicking on it opens an executable program, e.g. the unpacking program for the printer driver in the printer driver manual.
13 12 06/15 Rev / Using the Documentation Abbreviations Printer names If there is not enough space to name all printers, the abbreviated notations listed in Tab. 2 are used. Notation Meaning Example, comment 64-04 /, bit series Printer / print dispenser with 64-bit electronics 64-xx, DPM, PEM, ALX 92x 64-xx desktop printer with 64-bit electronics 64-04, 64-05, 64-06, ALX 92x Print dispensers of the ALX 92x series ALX 924, ALX 925, ALX 926 Tab. 2 Abbreviated notations for printer names. Parameters The representation of parameters is in the form: MENU> Parameter name Example: INTERFACE. PARA.> Interface (INTERFACE PARA. Menu, Interface parameters)
14 13 06/15 Rev / Using the Documentation Index A Abbreviations Changes, technical ... 2 Printout ... 2 C Copyright ... 2 D Data pool ... 3 Documentation structure format concept object ... 3 G Utility model. .. 2 H Hierarchy of documentation ... 6 Note symbols ... 9 L Link page ... 5 N Subsequent delivery, documentation ... 2 P Paper documentation ... 7 Patents ... 2 S Safety instructions ... 9 Home page ... 6 Structure of the documentation ... 3 Symbols ... 9 T Subject section ... 4 U Copyright ... 2 V Reservation ... 2 W Trademarks ... 2
15 06/15 Rev OPERATING INSTRUCTIONS / SERVICE MANUAL All printers / print dispensers Safety instructions Notes on naming ... 2 Information and qualification ... 3 Observe information ... 3 Keep information available ... 3 Ensure required qualifications ... 3 Operational safety of the device ... 4 Requirements for safe operation ... 4 Protection against injuries caused by electrical current ... 4 Protection against injuries caused by mechanical effects ... 4
16 2 06/15 Rev OPERATING INSTRUCTIONS / SERVICE MANUAL Safety instructions for all printers / print dispensers Notes on naming The protective measures described below apply to all printers (e.g. 64-xx), print dispensers (e.g. ALX 92x) sold by Novexx Solutions and print dispensing modules (DPM). In the following, all of the machine types mentioned above are referred to as printers.
17 3 06/15 Rev OPERATING INSTRUCTIONS / SERVICE MANUAL Safety instructions Observe all printer / print dispenser information and qualification information Safe and efficient operation of the printer is only guaranteed if all necessary information is observed! Product liability and warranty claims can only be asserted if the printer has been operated in accordance with the information in the operating instructions. Read the operating instructions carefully before use and follow all instructions. Observe additional safety and warning notices on the device. Keep Information Available Keep this manual at the location of the printer and accessible to the operator.always keep in legible condition. make it available to the new owner if the printer is sold. Keep the safety and warning notices attached to the device clean and legible. Replace missing or damaged labels. Ensure the required qualifications Operation of service printer Have the printer operated and adjusted only by trained and authorized personnel. The instruction for the operating personnel must ensure: that the operating personnel can use the device independently and safely. that the operating personnel can take remedial action themselves in the event of minor operating faults. Instruct at least 2 people to operate it. Provide sufficient material for testing and instruction. Regularly instruct staff on work safety and environmental protection. Clearly define responsibilities for operation, setting and maintenance of the printer and consistently comply with them. Make the settings on the device according to the operating instructions with the necessary care. The manufacturer, his agents or other authorized service agents reserve the right to special maintenance, troubleshooting and troubleshooting. This also includes the optional addition and modification of components.
18 4 06/15 Rev OPERATING INSTRUCTIONS / SERVICE MANUAL Safety instructions All printers / print dispensers Operational safety of the device Requirements for safe operation Only use the device in enclosed spaces in which ambient conditions prevail as defined in the technical specifications. Only operate the device on a flat, firm surface. Have the device operated only by trained and authorized personnel! The printhead can get hot during operation. Be careful when touching! Do not make any changes or modifications to the device! Do not pour any liquids into the device or allow them to penetrate! Repair work on the device may only be carried out by authorized specialists who are familiar with the associated dangers! Maintain access to the power outlet to which the device is connected. Lay the mains connection and data line and, if necessary, compressed air hoses in such a way that nobody can step on them or trip over them! In the event of danger, switch off the device and unplug the power cord! Use only original accessories! Protection against injuries caused by electrical current Only operate the device with the housing properly installed. Only operate the device with the mains voltage specified on the nameplate! Only connect the device to a properly installed socket with a protective conductor contact! Only connect devices to the printer interfaces that meet the requirements of a SELV circuit (safety extra-low voltage circuit) in accordance with EN! Protection against injuries caused by mechanical effects Only operate the printer with the cover closed! Do not wear long hair open (if necessary, use a hair net). Keep loose jewelry, long sleeves, etc. away from the rotating parts of the device. Wear adequate personal protective equipment. Applicator operation The following printers can be operated with an applicator: 64-xx ALX 92x DPM The applicator operation causes additional hazards which must be safeguarded by the following additional protective measures: Only operate the printer U-RX if it is protected from access by a suitable protective device 1. The protective device must stop the printer U-RX when it is opened. 1) Movable, locked, separating protective device according to EN ISO,
19 05/16 Rev. 05 OPERATING INSTRUCTIONS 64-xx Commissioning & Operation Setting up the printer xx unpacking xx carrying xx setting up xx ... 5 Description of the device ... 6 Arrangement of the connections ... 6 Control panel (display) ... 8 Operating modes ... 9 Basic operating procedures Connecting the printer Switching on the printer Configuring the data interface ... 13 Operation in offline mode ... 14 Operation in online mode ... 15 Generating a print job ... 16 Transferring a print job ... 16 Using storage media ... .18 Setting the real time clock ... 19 Reading out real time with Easy-Plug ... 19 A first test print ... 20 Making settings for the material type 20 Printing a printout ... 20
20 2 05/16 Rev. 05 OPERATING INSTRUCTIONS Setting up the printer 64-xx Setting up the printer 64-xx Unpacking 1. Lift off the top part of the two-part packing box . 2. Take the bag with accessories [1B] out of the box. 3. Remove the foam pad [1A]. A B  Packaging box with the upper part removed. A Foam pad B Accessory bag 4. Open the film .  Open the foil
21 3 05/16 Rev. 05 OPERATING INSTRUCTIONS Setting up the printer 64-xx WARNING! Printer with attached knife: The knife can cut your hand. Do not use the knife [3A] as a handle. To lift the printer, grasp the knife motor [3B]. A B  Do not use the knife as a handle! 5. Reach under the printer and lift it out. The material inlet slot in the back of the printer [4A] can be used as a handle. The motor [3B], but not the knife [3A], can be used as a handle on printers with an attached knife! B A C  and lift the printer out of the packaging. A Printer rear wall (not visible in the picture) B Front cover (do not use for lifting) C Rubber foot ATTENTION! - Do not use the front cover [4B] of the device, which is accessible from above, for lifting. The front hood is movable and not suitable for touching. 6. Place the printer on a level surface and turn it into the position of use (rubber feet [4C] down). It is essential to keep the original packaging for possible later transports!
22 4 05/16 Rev. 05 OPERATING INSTRUCTIONS Setting up the printer 64-xx carrying 64-xx WARNING! The 64-xx is relatively heavy. The weight depends on the type and equipment of the printer and can range from 20 kg (64-04 / 05) to 29.5 kg (64-08 dispenser). Incorrect carrying technique can lead to back injuries. Observe the rules of healthy lifting, e.g. Carry the printer as close to your body as possible. Lift out of your legs with your back straight. To carry the printer, reach under the base plate at the front and into the inlet slot of the printer at the back. DANGER! - Do not reach under the front cover (window side) of the printer, otherwise the printer could be damaged. A B  Safe carrying of the 64-xx. (A: back - reach into the inlet slot; B: front - reach under the base plate).
23 5 05/16 Rev. 05 OPERATING INSTRUCTIONS Setting up the printer 64-xx Setting up the 64-xx The 64-xx is designed for use as a desktop printer, i.e. it is normally operated in the position shown  standing on a table. Alternatively, another flat, stable, sufficiently large surface can be used. WARNING! When choosing a location, observe the following information in order to avoid danger to the operating personnel: Select a location that is at least as large as the surface area of the printer. The surface must be level, stable and dry. The fan opening and the ventilation slots of the printer must not be covered to prevent the device from overheating. Do not place the printer in close proximity to heat sources. The specified ambient conditions (temperature, humidity,) must be observed. Lay the power cord in such a way that: Nobody can trip over it, the power plug can be pulled out in an emergency.  in the permissible operating position.
24 6 05/16 Rev. 05 OPERATING INSTRUCTIONS Device description 64-xx Device description Arrangement of the connections ATTENTION! Additional devices of inadequate quality can damage the printer! Only connect devices that meet the requirements of a SELV circuit in accordance with EN. Connect only original accessories. A G H I K L B J C D E F  Rear of one with the following accessories installed: USI board (H), connection for external control panel (I) and start / stop signal input (J). A B C D E F card slot for SD / MMC cards; not yet supported USB interface type B (device) for transferring print data 2x USB interface type A (host) for connecting devices (e.g. keyboard, scanner) RS232 interface -LED / Ethernet Ethernet connection Connection to an Ethernet 10/100 Base T network
25 7 05/16 Rev. 05 OPERATING INSTRUCTIONS Device description 64-xx G H I J K L M Optional: Signal interface USI 4 inputs / 8 outputs. Standard on 64-xx dispenser A Optional: Mini-DIN socket Connection of an external control panel Optional: Start / stop signal input Standard on 64-xx dispenser Connection of a foot switch (signal starts the printer) or a forklift (signal stops the printer). Centronics interface for parallel transfer of print data (cable is supplied) Mains switch On / off switch of the printer Mains connection Connection to the mains with the supplied mains cable. (Optional) Connection for peripheral devices Permitted peripheral devices are: Knife (Messer 2000) Rewinder (Rewinder 2000) Applicator LTSI (only for 64-xx dispenser A) Light barrier of the dispensing edge (only for 64-xx dispenser M) M  connection (M ) for peripheral devices.
26 8 05/16 Rev. 05 OPERATING INSTRUCTIONS Device description 64-xx control panel (display) Display  control panel of the 64-xx. Prog button Feed button Online button Cut button Display Meaning of the buttons Online button Cut button Feed button Prog button The 32-digit display shows operating states (modes), parameters, values and faults in two lines. The user can set the display so that display texts appear in his preferred language. The background lighting ensures good readability. The buttons allow a variety of operating functions. The operation follows a logical menu structure. The meaning of the buttons differs depending on the operating status and menu item. In addition, special functions are programmed for pressing several keys at the same time. Despite the variety, the following main functions can be assigned: Switching between online and offline operation. Confirm entries, menu items or displays. Selecting print jobs and entering field contents in sole printer mode. Triggering a cut. Requirements: Knife attached and activated Printer in offline mode Also leads to lower levels of the menu structure or selects menu items. Reduces values Triggers the material feed in offline mode. Starts the printing process after it has been stopped (in online mode). Also leads to higher levels of the menu structure or selects menu items. Increases values. Calling up the parameter menu in offline mode. One step back in the parameter menu or exiting the parameter menu.
27 9 05/16 Rev. 05 OPERATING INSTRUCTIONS Device description 64-xx You can find more and more precise function assignments in the chapters Operation in offline mode on page 14 and Operation in online mode on page 15 in the subject area Info printouts and parameters External control panel An 64 -0x from Gen. 3 an external control panel can be connected. For this, the machine must be equipped with the corresponding - optional - connection, see arrangement of connections on page 6. The connection can also be retrofitted (see service manual). The key functions correspond to those of the permanently installed control panel. Exception: The on / off switch is not available on the external control panel. When the external control panel is connected, both control panels are active and show the same information. DANGER! Pressing both control panels at the same time can lead to malfunctions. Only operate the machine via one control panel at the same time. (Alternating use is permitted).  External control panel Operating states offline mode In offline mode (= offline mode) printer settings are made. This operating mode is normally active after switching on the printer. Print jobs are received via the selected interface, but not processed. OFFLINE 0 JOBS Zero print jobs are waiting to be processed. After switching on, the printer should switch directly to the online operating mode: Set the SYSTEM PARAMETER parameter> Switch-on mode to Online. Online operation In online operation (= online mode), print jobs are received and processed immediately. Possible displays are: ONLINE 0 JOBS Zero print jobs are waiting to be processed.
28 10 05/16 Rev. 05 OPERATING INSTRUCTIONS Device description 64-xx ONLINE 0: JOBS Data transfer to the printer that is currently taking place can be seen on the display: at a point that appears on the right below the number of jobs loaded. Another point halfway up the line indicates the status of the interpreter: No point: No data to be interpreted. Point: The interpreter is working (there is still data in the spooler) Flashing point: The interpreter is waiting for further data in order to be able to terminate a command (no data in the spooler). ONLINE 13 JOBS Remaining quantity: 25 ONLINE 13 JOBS Remaining quantity: endless During printing, the display shows the number of received print jobs (13) and the remaining quantity (25) of the labels still to be printed in the current job. If a print job has an infinite number of labels to print, the remaining number of that job is also infinite. Stop printing: press the online button. Message status The printer signals a fault or certain conditions with a message. In this message status, the printer waits for error correction and / or acknowledgment. With the acknowledgment, the printer changes from the message status to offline mode (depending on the error and the processing of the previous process) No punch found. Messages consist of the number and a short descriptive text. Message 5001 (see above) occurs e.g. appears when the printer is set to use label stock with punching, but continuous material (without punching) has been inserted. In this case, the printer continues to advance the material for a few seconds until it finally displays the error message. messages: see topic area messages. Stand-alone operation In stand-alone operation (independent operation), the print jobs are not transmitted via a data cable, but are saved on a plug-in card. From there they can be called up via the printer control panel or via a connected keyboard. Standalone operation: see subject area special applications.
29 11 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx Basic operating procedures Connecting the printer WARNING! Printer works with mains voltage! Touching live parts can cause life-threatening body currents and burns. Make sure the printer is turned off before connecting the power cord. Only operate the printer with the mains voltage specified on the nameplate. Only connect the printer to a properly installed socket with a protective earth contact. Lay the power cord so that: nobody can trip over it the power plug can be pulled out in an emergency 1. Make sure that the printer is switched off (power switch [11C] in position 0). 2. Connect the supplied power cord [11B] to the power connection of the printer [11C] and to a socket of the public power grid. A C B  Connect the power cable (B).
30 12 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx 3. Connect a commercially available USB data cable [12A] to the USB port of the printer [12B] and to the connection provided on a data host 1. B Connect A  (USB) data cable (A). Alternatively, the print data can be transmitted via RS232, Centronics (option) or Ethernet interface (setting the data interface via INTERFACE PARA> EASYPLUGINTERPR> Interface) Order numbers for suitable power or data cables can be found in the Accessories section. 1) e.g. B. Computer or network
31 13 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx Switching on the printer Switch on the printer with the power switch (position I). The following displays appear one after the other: System start ... The boot loader starts System start ... Start user prog V 6.52 Memory: 64MB Flashcard: 32MB OFFLINE 0 JOBS Initialization ONLINE 0 JOBS Valid firmware program recognized; The program is started Printer type Version of the printer firmware Internal memory (here: 64 MB) Optional memory on storage medium (here: 32 MB) Display only occurs if the storage medium (memory card or USB stick) is plugged in. Offline operation Online operation. The printer is ready to print. If the parameter SYSTEM PARAMETER> Switch-on mode is set to offline, the printer switches directly to offline mode after switching on! DANGER! - Wait at least 10 seconds between switching the device off and on, otherwise changed parameter settings will not be saved! Configuring the data interface The factory setting of the 64-xx is for data transfer via the USB interface. Alternatively, the print data can be transmitted via RS 232, RS 422/485 1, USB, Centronics 2 or via the Ethernet interface. Select interface: INTERF. PARA> EASYPLUGINTERPR> Interface Set interface: RS232: INTERF. PARA> COM1 INTERFACE> ... RS232 / 422/485 (optional): INTERFACE PARA> COM3 INTERFACE> ... Ethernet: INTERF. PARA> NETWORK PARAM. > ... USB: no setting required. It is recommended to consult the network administrator for the configuration of the network interface. Setting parameters: see topic section Info printouts and parameters, section Using the parameter menu. Ethernet interface: For notes on use, see topic section Special Applications. 1) Only with built-in I / O interface board (option) 2) Only with built-in Centronics interface board (option)
32 14 05/16 Rev.05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx Operation in offline mode Change from offline to online mode: OFFLINE x JOBS Online ONLINE x JOBS Switch to online mode when the print job is stopped OFFLINE Stopped x JOBS xx Online ONLINE Stopped x JOBS xx Slower Material and foil feed: OFFLINE x JOBS online feed OFFLINE x JOBS feed ... Material moves backwards under the printhead: OFFLINE x JOBS Cut Online OFFLINE x JOBS ... Reset OFFLINE x JOBS Cut Online Feed OFFLINE x JOBS Call up the parameter menu OFFLINE x JOBS Prog PRINT INFO Material feed to the next punch or as long as the button is pressed: OFFLINE x JOBS Feed OFFLINE x JOBS ... For more information, see the topic Setup, chapter Settings in the parameter menu on page 17.
33 15 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx Operation in online mode Change to offline mode ONLINE x JOBS Online OFFLINE x JOBS Set print contrast: Feed button to increase, Cut button to decrease print contrast ONLINE x JOBS Prog print contrast xxx% Interrupt print job: The label currently being printed is printed to the end. ONLINE X JOBS remaining quantity XXX Prog ONLINE Stopped X JOBS XXX a a) The display Stopped xxx changes with Press Feed off. Change to offline mode when the print job is stopped ONLINE Stopped X JOBS XXX Online OFFLINE x JOBS Continue the print job ONLINE Stopped X JOBS XXX Feed ONLINE X JOBS Remaining quantity XXX Standalone mode. Select a print job stored on the SD card (example: Testdat.FOR) ONLINE x JOBS Select Online Prog file Testdat.FOR For more information, see the topic Special Applications, Chapter Standalone Operation on page 8.
34 16 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx Generating a print job In principle, there are two options for generating a print job: Using a label layout program and a Windows printer driver or creating a plain text file with printer commands. Windows printer drivers There are printer drivers available for different versions of Windows. The printer drivers allow you to print from almost any Windows application. However, the functionality depends heavily on the software chosen. Special label layout programs are best suited, e.g. by NiceLabel. You can find printer drivers for common Windows operating systems here: Documentation CD (from which these operating instructions are also taken) Install printer drivers from the documentation CD: 1. Insert the documentation CD. The language selection menu  opens: PRINTERS LABELERS PRINT & APPLY SYSTEMS DOCUMENTATION FOR OPERATORS Deutsch (Click here.) English (Click here.) A Printer drivers The driver works with the following operation systems: Windows Vista / 7/8 / 8.1 / 10 / Server 2008 / Server 2008 R2 / Server 2012 / Server 2012 R2 manually: \ Content \ Software \ Printer_Driver \ Novexx \ Version \ PrnInst.exe Please read the Installation Guide <- click here or start  The language selection menu appears after inserting the documentation CD. 2. Click on the text below the heading Printer Drivers [13A]. 3. Follow the instructions of the installation assistant. Command file You write a sequence of printer commands in a text file and send it to the printer. To do this, use any text editor and the MS-DOS copy command. With Easy-Plug, a special command language is available for formulating a print job. However, writing a print job as a text file requires a little programming knowledge. In addition, you cannot look at the print result on the screen, but have to make test prints to see the result. An example of a print job with instructions for practicing and trying it out can be found in the Easy-Plug manual in the subject area General, Command overview definitions, Program example section. Transferring a print job The printer cannot process the print job until it has been loaded into the working memory. It can get there in two ways: Via a data cable from the data host (computer or network) Via an external storage medium (memory card or USB stick)
35 17 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures 64-xx data cable and layout program Data cable and Easy-Plug file Storage medium and Easy-Plug file When using a label layout program, the corresponding print command must be issued. The interface is set when the printer driver is installed. Requirements: Data line between printer and PC or between printer and network is set up Command file was created (here: testjob.txt) and saved in the data host or on the storage medium Windows input prompt (DOS command line) was started Enter the following command: Serial interface ( COM1): copy testjob.txt com1 USB interface: copy testjob.txt \ computer name \ share name, with computer name = name of the computer. You can find this name e.g. E.g. in Windows XP under START> SETTINGS> CONTROL PANEL> SYSTEM> COMPUTERNAME Share name = name that you can find in Windows XP under START> SETTINGS> PRINTER AND FAX DEVICES, if you click on a printer name and then with the right mouse button on PROPERTIES > Click RELEASE. The share name stands for a printer that is linked to a specific port - the USB port for transmission via USB, the TCP / IP port for transmission via Ethernet. Ethernet interface: as described under USB interface. Further information about the transfer of data via Ethernet can be found in the topic Special Applications, chapter Data transfer via Ethernet on page 17. Some information on transfer via USB or Ethernet interface: The procedure described does not work under Windows 98, Windows ME or Windows NT 4.0. The share name must meet the MS-DOS conventions (max. 8 characters long, no special characters or spaces). Execution starts immediately after switching on: 1. File containing the print job in the root directory of the storage medium with the file name autostrt .for save. 2. Connect the storage medium to the printer (see following chapter). 3. Switch on the printer. The printer processes the print job as soon as it is online. Alternatively, the print job can be started in standalone mode, see the topic Special Applications, chapter Standalone mode on page 8.
36 18 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures Using 64-xx storage media The printers of the 64-xx series support the following external storage media: SD / SDHC card  1 USB stick ATTENTION! - Observe the following information in order to avoid damage to the printer or the storage medium: Only use storage media approved by NOVEXX Solutions. Plug in or unplug the storage medium at least 5 seconds after the printer has been switched off. Never use force when plugging in or unplugging the storage medium. Flawless function is only guaranteed for the storage media sold by NOVEXX Solutions:  Left: SD card (article no. A101465, 2 GB nominal); Right: USB stick (Article No. A105325, 2 GB nominal). Use of SD cards: see manual plug-in cards / data carriers, subject area Use, chapter CompactFlash / SD cards. Inserting the SD card 1. Switch off the printer. Wait five seconds. 2. Push the SD card [15A] with the printed side to the right and the contacts first into the card slot until it clicks into place. Removing the SD card 1. Switch off the printer. Wait five seconds. 2. Press the SD card until it unlocks. Pull the SD card out of the card slot. A  Inserting an SD card (A). When the card is inserted correctly, it is flush with the back of the printer (right). 1) SD and SDHC cards are supported from firmware version 6.35.
37 19 05/16 Rev. 05 OPERATING INSTRUCTIONS Basic operating procedures Setting the 64-xx real-time clock The real-time clock of the 64-xx can be used, for example, to calculate and print the expiry date of a perishable product. How to set the real-time clock: 1. Call up the parameter SYSTEM PARAMETER> Real-time clock. Real-time clock dd.mm.yyyy hh: mm dd = day, mm = month, yyyy = year, hh = hour, mm = minute 2. Enter the date and time: Use the cut button to move the cursor, with the feed Key you change the setting and save it with the online key. Setting parameters: see topic section Info printouts and parameters, section Using the parameter menu. Reading out real-time with Easy-Plug You can read out the real-time clock with the following Easy-Plug commands: #YC real-time as text #YS real-time as barcode #DM download of month names See Easy-Plug manual
38 20 05/16 Rev. 05 OPERATING INSTRUCTIONS A first test print 64-xx A first test print Make settings for the material type With the settings in the parameter menu described below, you inform the printer of the properties of the label material used. These settings are normally made by the printer driver, i.e. when printing with the aid of layout programs. You must make these settings manually for the first test prints. Material type Material length Material width Type of punch The label material is endless, i.e. it has no perforations, interruptions or reflective marks that can be recognized by the punch light barrier: PRINT PARAMETERS> Set material type to endless. The label material has perforations, interruptions or reflective marks that can be recognized by the punch light barrier (so-called punched material): Set PRINT PARAMETER> material type to punched. Set PRINT PARAMETERS> material length to the material length (in mm). Set PRINT PARAMETERS> material width to the material width (in mm). Only for punched material: Label material with interruptions or perforations: Set SYSTEM PARAMETER> L.barrier type to punched. Label material with reflective marks: Set SYSTEM PARAMETER> L.barrier type to reflective. Setting parameters: see topic section Info printouts and parameters, section Using the parameter menu. Print printout The printout is useful for a first print test. The printout is either 100 mm or 50 mm wide. The label material used should also be that wide. The length of the printout is 200 mm. 100 mm wide PRINT INFO> Call up printer. This is followed by a printout of 2x 200 mm label length, which contains all the main current parameter settings of the printer. 50 mm width Set SYSTEM PARAMETER> Print Info Mode to compact right. PRINT INFO> Call up printer. This is followed by a printout with the same content as can be found on the wide printout, but condensed to 50 mm width. Darkness If the printout does not appear black enough, increase the darkness as follows:
39 21 05/16 Rev. 05 OPERATING INSTRUCTIONS A first test print 64-xx 1. Press the Esc key in online mode. Display: print contrast 60% 2. Increase or decrease the printhead energy (given in%) by pressing the cut / feed button. The printhead energy should always be set as low as possible in order to obtain an acceptable print image. High printhead energy shortens the life of the printhead.
40 03/13 Rev OPERATING INSTRUCTIONS 64-xx 64-xx Dispenser Set up Wrapping scheme xx ... 2 Name of the parts xx dispenser ... 3 Name of the parts ... 3 Select material / foil ... 4 Label material ... 4 Thermal printing - Foil ... 4 Insert material ... 5 Insert fan-fold material ... 8 Change material xx xx dispenser ... 9 Insert foil material / end of foil ... 11 End of material ... 11 End of foil ... 11 Rewinder full ... 11 Settings for all printers ... 12 Ribbon tension ... 12 Punch photocell ... 13 Printhead pressure ... 14 Adjusting printhead position ... 15 Material parameters ... 16 Settings on the 64-xx dispenser ... 17 Types ... 17 Basic setting ... 17 Parameter settings for 64-xx dispenser M ... 18 Parameter settings for 64-xx dispenser A ... 18 Index ... 19
41 2 06/15 Rev OPERATING INSTRUCTIONS Setting up the 64-xx 64-xx dispenser wrapping scheme The wrapping scheme shows the direction in which material and film are wrapped by the 64-xx or 64-xx dispenser printer. Follow this principle when inserting / changing material and film. Inserting / changing the film and material should be carried out by specially trained personnel. 64-xx Z0124.cdr 9 14  How to insert material and foil correctly into the 64-xx. Designation of the parts No. Designation No. Designation 1 Adjustment button printhead pressure 8 Feed roller 2 Foil roller 9 Adjustment button punching light barrier 3 Foil rewinding mandrel 10 Pressure rollers 4 Foil unwinding mandrel 11 Foil deflection 5 Material unwinding device 12 Opener 6 Print head 13 Material guide 7 Pressure roller 14 Dancer arm [ Tab. 1] Part names on 64-xx.
42 3 06/15 Rev OPERATING INSTRUCTIONS Setup 64-xx 64-xx dispenser 64-xx dispenser Z0123 cdr  This is how you insert material and foil correctly into the 64-xx dispenser [type M]. Description of the parts No.Description No.Description 1 Foil unwinding mandrel 11 Dispensing edge 2 Foil deflection 12 Feed roller 3 Printhead 13 Deflection roller 4 Foil roller 14 Rewinder 5 Foil rewinding mandrel 15 Punch light barrier adjustment knob 6 Material unwind 16 Closing lever 7 Dancer arm 17 Printhead pressure adjustment knob 8 Material guide 18 release motor 9 feed roller 19 take-up motor 10 pressure roller 20 opener [Tab. 2] Part names on the 64-xx dispenser / Chess x dispenser.
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